【毕业设计】
年产10000吨甲基丙烯酸甲酯(MMA)工艺设计
摘要
甲基丙烯酸甲酯(MMA)因其优异的性能和广泛的用途，已成为一种极具市场潜力的化工产品。本文主要介绍了甲基丙烯酸甲酯( MMA) 主要的生产技术和开发进展以及各种工艺的技术经济分析， 并阐述了国内外MMA 的生产能力和需求现状。分析了国内外甲基丙烯酸甲酯市场需求及其发展趋势，介绍了国内甲基丙烯酸甲酯拟建、扩建项目，并就甲基丙烯酸甲醋的产品性质、用途、市场分析、供需情况、消费发展趋势， 以及根据分析结果，给出了一些建议。提出了产业发展中应该注意规避的几个问题。
设计根据既定的工艺路线和工艺条件，采用相关的单元过程及单元操作，设计出优化的工艺流程，并根据工艺条件选择出合适的设备，设计出合理的厂房布局，以满足生产的要求，并做到技术上可行、符合安全条例、经济上合理，确定最优{{@@@keyword0@@@}}，以达到使其工艺产率增加，能耗降低，降低环境污染的目的。
关键字：甲基丙烯酸甲酯；生产技术；经济分析；市场
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Annual output of 10,000 tons of the Methyl methacrylate
production process design
Abstract
Methyl methacrylate (MMA) because of their excellent performance and a wide range of uses， has become a great market potential of chemical products. This pape describes the main methyl methacrylate (MMA) and development of major progress in production technology and technical and economic analysis of various processes and described the MMA production capacity at home and abroad and demand situation. Analysis of domestic and international market demand for methyl methacrylate and trends，presented the proposed country of methyl methacrylate，expansion projects，industrial development is proposed should be paid attention to avoid a few problems. This article also discusses the methyl ester of methacrylic acid nature of the product，use，market analysis，supply and demand，consumer trends and the results of the analysis，gives some suggestions. Industrial development is proposedshould be paid attention to avoid a few problems.
Keywords： Methyl methacrylate; Production technical; Economic analysis; Market
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目录
引言................................................................................................................................ 5 第1章绪论................................................................................................................ 6
1.1甲基丙烯酸甲酯概述.................................................................................... 6
1.1.1甲基丙烯酸甲酯理化性质 ................................................................................... 6 1.1.2甲基丙烯酸甲酯的用途 ....................................................................................... 8
1.2甲基丙烯酸甲酯的生产方法........................................................................ 9
1.2.1国内外MMA生产方法 ....................................................................................... 9 1.2.2甲基丙烯酸甲酯不同生产工艺对比 ................................................................. 17 1.2.3综合分析 ............................................................................................................. 19 1.2.4结论 ..................................................................................................................... 19
1. 3甲基丙烯酸甲酯市场状况及发展前景..................................................... 20
1.3.1世界市场 ............................................................................................................. 20 1.3.2国内市场 ............................................................................................................. 23 1.3.3甲基丙烯酸甲酯行业发展前景 ......................................................................... 27
1.4研究目的及意义.......................................................................................... 28 1.5课题简介...................................................................................................... 29 第2章设计生产方法及工艺流程.......................................................................... 29
2.1ACH法工艺技术特点 ................................................................................ 29
2.1.1反应原理 ............................................................................................................. 30 2.1.2酯化反应工艺条件 ............................................................................................. 31 2.1.3甲基丙烯酸甲酯ACH法生产流程框图 .......................................................... 33
2.2甲基丙烯酸甲酯ACH法生产流程叙述 ...................................................... 34
2.2.1反应循环 ............................................................................................................. 34 2.2.2回收及分离 ......................................................................................................... 35 2.2.3提纯精制系统 ..................................................................................................... 37
第3章工艺计算...................................................................................................... 39 3.1物料衡算......................................................................................................... 39 3. 2物料衡算表................................................................................................. 40 3.3热量衡算...................................................................................................... 42
3.3.1混合釜 ................................................................................................................. 42 3.3.2酰胺反应釜 ......................................................................................................... 43
第4章 主要设备及管道的选择及计算................................................................ 44 4.1主要设备选择及计算.................................................................................. 44
4.1.1混合釜 ................................................................................................................. 44 4.1.2酰胺反应釜 ......................................................................................................... 45 4.1.3多级酯化釜 ......................................................................................................... 45 4.1.4其他设备 ............................................................................................................. 46
4. 2主要物料管道材质选择............................................................................. 46
4.2.198%硫酸、20%发烟硫酸管道 .......................................................................... 46 4.2.2100%硫酸管道 ................................................................................................... 46
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4.2.3丙酮氰醇管道 ..................................................................................................... 46 4.2.4MMA管道 .......................................................................................................... 46 4.2.4高温废酸液输送管道 ......................................................................................... 47 4.2.5生产污水管 ......................................................................................................... 47
4.3结语.............................................................................................................. 47
第5章 主反应釜设计................................................................................................ 47
5.1混合釜设计.................................................................................................. 47
5.1.1已知条件 ............................................................................................................. 48 5.1.2 筒体和夹套的设计 ........................................................................................... 48 5.1.3 反应釜的附属装置 ............................................................................................. 50
5. 2酯化反应釜设计......................................................................................... 50
5.2.1设备设计条件 ..................................................................................................... 50 5.2.2筒体和夹套的设计 ............................................................................................. 51
第6章车间布局设计.............................................................................................. 53
6.1车间主要设备.............................................................................................. 53 6.2车间布局设计.............................................................................................. 53
6.2.1厂房的整体布局设计 ......................................................................................... 53 6.2.2 车间的设备布置设计 ....................................................................................... 54
结论和展望.................................................................................................................. 54 致谢.......................................................................................................................... 55 参考文献...................................................................................................................... 56
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引言
甲基丙烯酸甲酯(简称MMA)是一种重要的有机化工原料，主要作为聚合单体用于生产其聚合物和共聚物，还可通过酯交换用于生产甲基丙烯酸高碳酯。甲基丙烯酸甲酯的主要下游产品聚甲基丙烯酸甲酯(PMMA)-有机玻璃是一种发展较早的重要热塑性塑料，具有极好的透明性、化学稳定性、耐候性等优良特性，广泛用于汽车、建筑、卫生洁具等方面，它可代替玻璃作为不易破碎的建筑材料。PM—MA 高分子材料适用于制造高级光学镜头、高级光学仪器透镜、高容量DVD 碟片片基材料、汽车尾灯灯罩、液晶显示器导光板等产品，具有良好的市场前景。另外，甲基丙烯酸甲酯还用于涂料、乳液树脂、粘合剂、PVC 树脂改性剂、聚合物混凝土、腈纶第二单体、纺织浆料、医药功能材料，离子交换树脂、纸张上光剂、纺织印染助剂、皮革处理剂、润滑油添加剂、原油降凝剂、木材和软木材的浸润剂、电机线圈的浸透剂、绝缘灌注材料和塑料型乳液的增塑剂等，用途十分广泛。
一直以来，甲基丙烯酸甲酯在人们日常生活中有不可或缺的作用，渗透于人们生活中的方方面面。甲基丙烯酸甲酯在药剂中主要用作粘合剂和溶剂。作粘合剂时,常添加适宜的过氧化物使其聚合。此外也用于制备丙烯酸醋树脂以及其他聚合物的单体。
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